Manufacturing Reliability Growth for Automotive Engineering Volume III

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Author(s):	Chiang, Young J.
ISBN No.:	9781468608045
Pages:	358
Year:	202512
Format:	Trade Cloth (Hard Cover)
Price:	$ 158.70
Dispatch delay:	Dispatched between 7 to 15 days
Status:	Available

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Tribological Behavior 512.1.3. Differential Thermal Expansion and Phase Transformation 512.1.4. Galvanic Corrosion 612.2.

Interference Fit 612.2.1. Torsional Durability of Press-Fit Joints 712.2.2. Boundary Effects 812.2.

3. Reduction in Stress Intensity due to BoundaryEffect at Contact Edges 912.2.4. Changes in Material Roughness at Contact Surfaces 1212.2.5. Softening of Materials Due to Plastic Deformation 1312.

3. Bolted Joints 1512.3.1. Tightening by Torquing 1512.3.2. Potential Unreliability Inherent to Tightening 1612.

3.3. Loosening by Axial Vibration 1712.3.4. Bolted Joints under Transverse Movement 1712.3.5.

Bending Effect on Bolt Loosening 1812.3.6. Material Degradation in Bolted Joint 1812.3.7. Bolts at Elevated Temperature 1812.3.

8. Loosening Bolts 1912.3.9. Measuring Clamp Force for Design for Reliability 1912.3.10. Multivariable Effects on Tightening Bolted Joints 23Contentsviii12.

4. Screwed Joints 2712.4.1. Screw-Tightening Process 2812.4.2. Self-Tapping Screwed Joints 2812.

5. Riveted Joints 3112.5.1. Quality Metrics as Installed 3212.5.2. Structural Performance of Riveted Joints 3412.

5.3. Design and Operating Factors 3612.5.4. Friction Riveting 3612.5.5.

DOE for Riveting 3712.6. Joining with Adhesives 4112.6.1. Adherence 4112.6.2.

Relaxation Life Cycle Tests of Adhesive Joints 4412.6.3. Delamination 4512.6.4. Bolted-Bonded Joints 4512.7.

Spot Welding 4712.7.1. Resistance Spot Welding (RSW)--2 3 Design 4712.7.2. Nut Welding 5112.8.

High-Strength Welding 5412.8.1. MIG Welding 5412.8.2. USW 5812.8.

3. Magnetic Pulse Welding 6112.9. Ball Joints 6312.10. Mechanical Seals 6612.10.1.

Laminated Seals for Flexible Packaging 6612.10.2. Sustainable O-rings for Sealing Hydrogen in Storage 6912.10.3. Radial Lip Seals for Rotating Parts 7312.10.

4. Expansion Joints 76References 79Problems 83C H A P T E R 1 3Mechanical Fabrication 8713.1. Manufacturing Reliability Using Weibull Statistics 8713.2. Injection Molding 8913.2.1.

Injection Molding Process Window 9013.2.2. Flash Reduction in Injection Molding Process 9113.2.3. Identification of Mechanical Properties of Injection-Molded High-Density(HD) Polyethylene (HDPE)/TiO2 Composites 9313.2.

4. Shrinkage Reduction in Injection Molding Process 95Contents ix13.2.5. Comparison of DOE Variants 9813.2.6. Photodegradation of Automotive Plastics 9813.

3. Transfer Molding, Compression Molding, and Compression ResinTransfer Molding (RTM) 9913.3.1. Transfer Molding of Electronic Components 9913.3.2. Compression RTM of Structural Composites 9913.

3.3. Resin Delivery System for Large Composite Parts Molded Using the ResinTransfer Method 10013.4. Metal Forming and Clinching 10413.4.1. Stamping 10413.

4.2. Clinching 10613.4.3. Hemming 10913.5. Casting 11313.

5.1. Sand Casting 11313.5.2. Die Casting 11513.6. Shaping by Turning and Drilling 11813.

6.1. Turning--Surface Roughness 11913.6.2. Turning--Removal Rate 12313.6.3.

Turning--Tangential Force 12313.6.4. Turning--Tool Life 12513.6.5. Drilling in Sheet Molding Compound (SMC) Composites 12513.7.

Surface Finishing by Boring, Milling, and Grinding 12713.7.1. Boring 12713.7.2. Milling 13013.7.

3. Grinding of Silicon Nitride Ceramics 13113.8. Machining with Diamond Tools 13313.8.1. Turning with Diamond Tools 13313.8.

2. Cutting with Diamond Wire Saws 13513.8.3. Cutting with Circular Diamond Blade Saws 13813.8.4. Rotary Ultrasonic Face Milling of Ceramics with Diamond Bit Tools 14013.

9. Heat Treatments and Thermal Diffusions 14413.9.1. Steel Hardening by Carburizing and Nitriding 14413.9.2. Effects of PWHT on Al 7075 14513.

9.3. Influence of Heat Treatment on Wear of Al6061/SiC Composites 14713.9.4. Hydrogen Embrittlement (HE) 14913.10. Coating 15013.

10.1. Automotive Body Spraying 15013.10.2. Automated Spray Painting Process 15213.10.3.

Scratch Creep of Body Paint 15513.10.4. Automotive Trim Paint 158Contentsx13.10.5. CVD Coating for Thermal Stability Protection 15813.10.

6. CVD for Fabricating Nanocomposites 158References 158Problems 162C H A P T E R 1 4Electronic Fabrication 16514.1. Electronic Packaging 16514.1.1. Hierarchy of Electronic Packaging 16714.1.

2. Surface Mounting Assembly 16714.1.3. Interconnection in IC Packaging 16814.1.4. Design for PCB Assembly 16914.

2. Through-Thickness Interconnection 16914.2.1. Scattering Parameters of PCB Vias 17014.2.2. DOE for Examining Scattering Parameters of PCB Vias 17214.

3. Durability of BGAs 17514.3.1. Predictive Equation 17814.3.2. Diagnostic Checking 17914.

3.3. Study on Durability of BGA Packaging via Maximum-Likelihood Estimate 18014.4. Reflow of Solders 18214.5. Deposition by Stencil Printing 18514.5.

1. Stencil Printing Process 18514.5.2. Diameter Variations of Sn-3Ag-0.5Cu Solder Paste 18714.5.3.

Volume of Dispensed Solder Paste 19014.5.4. Volume Dispersion of Dispensed Solder Paste 19214.6. System Identification of IC Interconnects 19414.7. Thermomechanics of PCBs 20014.

7.1. Thermal Conductivity of PCBs 20114.7.2. PCB Warpage 20414.8. Spin Coating of Electronic Wafers 20414.

9. CVD and Epitaxial Deposition 20614.9.1. CVD for Amorphous Silicon (a-Si) Thin Film 20614.9.2. CVD for Diamond-Like Carbon (DLC) Coating 20914.

9.3. CVD for Graphene Film 21214.9.4. MBE 21214.10. Insulation of Windings in Electric Motors 21514.

10.1. Stress Factors Induced of Induction Motors as Powered PWM 21614.10.2. PDs 220Contents xi14.11. Electric Connectors 22014.

11.1. Electric Contact Resistance and Impedance 22114.11.2. Power Loss due to Electric Contact Resistance in EV Battery Pack 22214.11.3.

Variation of Electric Contact Resistance with Respect to Contact Pressure 22314.11.4. Fretting Wear Resistance and Lifetime of Electrical Contacts 22414.11.5. Mating Efforts of Connectors 22514.11.

6. Tolerance Analysis for Pin Insertion in Electric Connectors 22514.11.7. Mechanics of Electrical Contact Resistance of Cable Wires 22614.11.8. Adhesive Bonding between Electrodes and Current Collectors 23014.

11.9. Vehicle Grounding System and the Related Grounded Electrodes 23014.11.10. Electrochemical Stability at Electrical Contact Surface 23014.11.11.

Nano-Electric Connectors 23014.12. Advanced Semiconductors 23214.12.1. Sintering of SiC Nanocrystalline Powders 233References 236Problems 239C H A P T E R 1 53D Printing and Additive Manufacturing 24115.1. Additive Manufacturing via 3D Printing 24115.

1.1. Additive Manufacturing of Plastic Parts 24215.1.2. Additive Manufacturing of Metal Parts 24315.1.3.

Additive Manufacturing of Ceramics 24315.1.4. Additive Manufacturing of Composites 24315.1.5. Design and Operating Factors of Fused Deposition Modeling 24415.2.

Rheology of 3D Printing 24615.2.1. Shear Rate in Response to Applied Voltage 24615.2.2. DOE for Dynamic Viscosity 24715.2.

3. Voids in 3D-Printed Parts 25015.3. Dimensional Integrity 25015.3.1. Dimensional Accuracy of Outer Edges 25115.3.

2. Dimensional Accuracy of Slots 25315.4. Surface Roughness 25615.4.1. Improving Surface Roughness by Adjusting Process Parameters 25715.4.

2. Plating of Parts Built with 3D Printing 25915.4.3. Machining 3D-Printed Parts 26015.5. Elastoplasticities of 3D-Printed Laminae 26015.5.

1. Elasticity of Orthotropic Material 26015.5.2. Orthotropic Elastic Constants 262Contentsxii15.5.3. Elastoplastic Stress-Strain Relationship of 3D-Printed Laminae 26315.

5.4. DOE to Characterize the Orthotropic Elasticities 26715.5.5. Influences of Nozzle Temperature and Printing Speed on 3D-Printed PartStrength 26815.6. Hydrothermal Properties of 3D-Printed Laminae 27015.

6.1. Quasi-Orthotropic Coefficients of Thermal Expansion of 3D-Printed Laminae 27015.6.2. Warping and Delamination of 3D-Printed Parts 27415.6.3.

Degree of Porosity as Built with 3D Printing 27415.7. Mechanical Strength of 3D-Printed Laminae 27415.7.1. Failure of 3D-Printed ABS Laminae Loaded in Primary Material Directions 27615.7.2.

In-Plane Stress-Strain Transformations for 3D-Printed Laminae 27915.8. 3D-Printed Composites 27915.8.1. Multifactorial Analysis of Simply Laminated Composites [±45°] and [0°/90°] 27915.8.2.

Fracture Toughness by Double Cantilever Beam (DCB) Test 28215.8.3. Fracture Toughness by Charpy Impact Test 28515.8.4. Stress Intensity Factor 28815.9.

Printed Acoustic Noise Attenuators 28815.10. Porous Structures and Triply Periodic Minimal Surfaces 29015.10.1. Triply Periodic Minimal Surfaces 29115.10.2.

3D Porous Graphene Structure as a Significant Breakthrough 29315.11. Printed Electrochemical Storage Devices 29415.11.1. 3D-Printed EV Battery Electrodes 29415.11.2.

3D-Printed Supercapacitors 29515.12. Printed Sensors Such as Strain Gauges and Antennae 29615.12.1. 3D-Printed Strain Gauges 29615.12.2.

3D-Printed Antennae 29915.12.3. 3D-Printed Pressure Gauges 30115.13. Four-Dimensional (4D) Printing 30115.13.1.

DOE for Curvature Change due to 4D Printing 30215.13.2. Hydrogel 30515.14. Finite Element Methods for 3D-Printed Structures 30615.14.1.

Finite Element Formulations Using Strain Energy 30615.14.2. 3D Coordinate Transformations 30815.14.3. Integration for Elemental Matrices 310.

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