Preface xiii About the Editors xv 1 Introduction 1 Zhangwei Chen and Paolo Colombo 1.1 Most Important Properties and Applications of Ceramics 2 1.2 Typical Processing Routes and Manufacturing Techniques for Ceramics 7 1.3 Challenges and the Need for Additive Manufacturing 9 1.4 Brief Introduction to Ceramic Additive Manufacturing Techniques 10 1.5 Summary of the book 14 1.6 Conclusions 18 2 Vat Photopolymerization (VPP) 25 Vincent Pateloup and Gweni Alonso Aruffo 2.1 Introduction 25 2.
2 Photopolymerization 3D Printing Processes for Ceramic Parts 26 2.3 Process Modeling and Simulation 34 2.4 Advantages and Limits of VAT Processes 37 2.5 AM Hybridization Opportunities 39 2.6 Next Generation Ceramic Printing: Two-Photon Photopolymerization and Volumetric Additive Manufacturing Methods 41 2.7 Conclusion 45 3 Binder Jetting (BJT) and Material Jetting (MJT) 51 Andrea Zocca, Jens Günster, Anna-Katharina Hofer, and Stefan Waldner 3.1 Inkjet Printing 51 3.2 Binder Jetting (BJT) 62 3.
3 Material Jetting 84 3.4 Post-Processes 98 4 Material Extrusion (MEX) 109 Frank Clemens and Esther García-Tuñón 4.1 Introduction 109 4.2 Direct InkWriting 109 4.3 Fused Filament Fabrication 124 4.4 Heat Treatment and Post-Processing 131 4.5 AM of Fiber-Reinforced Composites 135 4.6 Summary 139 5 Powder-Bed Fusion (PBF) 153 Enrique Juste and Fabrice Petit 5.
1 Short Historical Background of PBF 154 5.2 Terminology Focus 155 5.3 Indirect - Powder-Bed-Selective Laser Processing (PBSLP) 157 5.4 Direct - Powder-Bed-Selective Laser Processing (PBSLP) 161 5.5 Process Parameters PBF 171 5.6 Heat Treatment and Post-Processing 182 5.7 Conclusion 185 6 Directed Energy Deposition (DED) 195 Amit Bandyopadhyay, Nathaniel W. Zuckschwerdt, and Susmita Bose 6.
1 Introduction 195 6.2 Advantages and Limitations of DED 197 6.3 Powder Characteristics 199 6.4 DED Processing-Related Challenges 200 6.5 Processing via DED 201 6.6 Monolithic Ceramics 201 6.7 Metal-Matrix Composites via DED 203 6.8 Current Challenges and Future Directions 206 6.
9 Summary 207 7 Hybrid AM of Ceramics and AM of Ceramic-Based Multi-Material Components 211 Giorgia Franchin, Uwe Scheithauer, and Tassilo Moritz 7.1 Hybrid Additive Manufacturing of Ceramics 211 7.2 Sequential Hybrid Processes 214 7.3 Additive Manufacturing of Ceramic-Based Multi-Material Components 217 7.4 Applications 227 7.5 Conclusion and Outlook for AM of Ceramic Multi-Material Components 230 8 Design and Characterization of Additively Manufactured Ceramics 243 Riccardo Balzarotti, Marco Pelanconi, Giovanni Bianchi, and Alberto Ortona 8.1 Introduction 243 8.2 Model Design - General Rules for Ceramic AM 243 8.
3 Topological Optimization and Numerical Simulation 244 8.4 Characterization of the Feedstocks Prior to Printing 245 8.5 Characterization of the Parts Before and After Heat Processing 252 8.6 Summary 259 9 Industrial VPP Equipment for AM of Functional Ceramic Composites 269 Martin Schwentenwein, Serkan Nohut, and Johannes Homa 9.1 Introduction 269 9.2 Materials and Rheology 270 9.3 Processing 270 9.4 Reproducibility 271 9.
5 Quality Management, Compliance, and Performance Metrics 271 9.6 Economic and Regulatory Considerations 273 9.7 Industrial Applications of Lithography-Based Ceramic AM 273 9.8 Market Considerations and Selection Guidance 274 9.9 Multi-Material Additive Manufacturing 275 9.10 Multi-Material AM of Ceramic Composites with LCM 276 9.11 Applications for LCM Multi-Material Printing 279 9.12 Future Research 286 9.
13 Summary 288 10 Applications and Impacts of AM of Ceramics 295 Kareen Malsallez, Maxence Bourjol, Natalia Kostretsova, Marc Torrell, Albert Tarancón, Malte Hartmann, Johannes Noll, Georgia Astbury, Matthew Drane, and Elsa Antunes 10.1 Aerospace and Defense Applications 296 10.2 Chemical Applications 298 10.3 Electronic and Semiconductor Applications 299 10.4 Biomedical Applications 301 10.5 Detailed Case Studies of Ceramic AM Applications 306 10.6 Cross-Domain Value and Systemic Impact of Ceramic Additive Manufacturing 315 10.7 Conclusion 318 11 New Developments and Perspectives 321 Fiona Spirrett and Soshu Kirihara 11.
1 Introduction 321 11.2 Green/Smart Design and Manufacturing 322 11.3 4D/5D Printing 328 11.4 Potentials and Challenges 336 References 338 Index 341.